UPCYCLING SERVICES
Our newly established upcycling service provides our clients with the resources to upcycle garments coming into production before they are brought into pattern cutting. It is a revolutionary design strategy, one of the first, that provides a unique and scalable approach to reducing waste.
The program offers a very advanced approach to create upcycled accessories for larger production quantities. Commonly, cutting waste is collected after the cutting process, then segregated and redesigned into small batch collections for upcycled products.
In our case, we have created a new process, by inserting the pattern of the accessories into the mini-marker. This zero-waste approach allows waste material to get recaptured without incorporating an extra step for reverse logistics.
We run this process simultaneously with product design. First, we calculate waste material from our pattern pieces then we estimate how much we can optimize to place additional accessory items. This way we:
- Optimize our material for higher volumes of more cost-effective products
- Reduce our client’s cutting waste
- Provide waste optimization data to measure potential upcyclability of the product
Planning circularity from the start, allows us to better forecast volumes, making it a more scalable and streamlined process for ourselves and our customers.